Skip to content
Advanced manufacturing

Precision in every process. Performance in every detail.

Our manufacturing infrastructure is built to deliver precision, consistency and unmatched quality in every component we produce.

In-house capability

Advanced engineering

Precision manufacturing powered by advanced technology and expert craftsmanship to deliver transformers and panels that perform beyond expectations.

  • CNC laser cutting & punching
  • CNC press brake & busbar machine
  • HV and LV foil winding lines
  • Vacuum casting & curing ovens
  • Seven-tank powder coating plant
  • Dedicated CT / PT production line
Foil winding line
Capabilities

Everything under one roof

Precision core stacking

High-grade CRGO sheets cut with precision for lower losses and higher efficiency.

Automated coil winding

Computerised winding machines ensure consistent quality and reliability on every unit.

Moisture drying process

Moisture-free insulation for enhanced dielectric strength and long service life.

Controlled oil filling

Vacuum oil filling under controlled conditions ensures superior insulation and performance.

Vacuum pressure impregnation

Cast resin windings for dry type transformers, CT/PT and compact substation cores.

Sheet metal fabrication

CNC laser cutting, punching and press braking for panel enclosures and tanks.

Powder coating plant

Seven-tank pre-treatment and powder coating for long lasting corrosion protection.

Advanced quality control

Every stage is monitored and verified to meet national & international standards.

Machine park

The tools behind the tolerance

Automated and controlled processes ensure consistent quality, short lead times and zero compromise.
CNC laser cutting machine

CNC laser cutting machine

High precision sheet metal cutting for panel and enclosure fabrication.

CNC punching machine

CNC punching machine

High precision punching for perfect accuracy on every panel section.

CNC press brake

CNC press brake

Accurate bending for a superior, repeatable panel structure.

CNC busbar machine

CNC busbar machine

Automated bending, punching and cutting of copper busbars.

Powder coating plant

Powder coating plant

Advanced seven-tank coating for long lasting corrosion protection.

HV foil winding machine

HV foil winding machine

High voltage foil winding for uniform current distribution.

Foil winding machine

Foil winding machine

Precision foil winding for reduced losses and enhanced performance.

Vacuum casting plant

Vacuum casting plant

Vacuum pressure impregnation for cast resin windings.

Vacuum casting plant (CT/PT)

Vacuum casting plant (CT/PT)

Dedicated resin casting line for instrument transformers.

Curing ovens

Curing ovens

Controlled curing for consistent resin properties and dielectric strength.

CNC YIBO winding machines

CNC YIBO winding machines

Automated CT/PT winding with programmable turn counting.

ACME winding machine

ACME winding machine

Precision winding for instrument transformer secondaries.

Panel assembly line

Panel assembly line

Skilled assembly with attention to every detail.

How we build

From drawing to dispatch

01

Design & engineering

Single line diagram review, GA drawings, loss calculations and BOM engineering.

02

Material inspection

CRGO, copper, resin, CRCA and bought-out components verified against specification.

03

Core & winding

Precision core stacking and automated foil / wire winding to design turns.

04

Assembly & impregnation

Core-coil assembly, drying, VPI or vacuum oil filling under controlled conditions.

05

Fabrication & finish

CNC fabrication, seven-tank pre-treatment and powder coating of enclosures.

06

Routine testing

Full routine test schedule in the in-house lab with test certificate issued.

07

Dispatch

Packing, documentation and delivery — tested, verified and ready to install.

Ready to install

Tested, verified and dispatched with full traceability and test certificates.

Quality & testing
Inside the plant

Our facility at work

Core-coil assembly on the shop floor
Core-coil assembly on the shop floor
Manufacturing facility, Balanagar
Manufacturing facility, Balanagar
CT / PT production line
CT / PT production line
Shop floor, Balanagar
Shop floor, Balanagar
Transformer test bay
Transformer test bay
Panel assembly floor
Panel assembly floor
Next step

Want to see it for yourself? Book a plant visit.

We welcome consultants, EPC partners and customers to audit our processes in person.